Bridging the Gap Between Design and Manufacturing
How 110 Metalworks is Leading with Design for Manufacturability (DFM) Expertise to Ensure Efficient Production of Complex Parts
As technology advances daily, machinery and devices, especially in industries like military defense, continually improve. This progress drives a growing demand for new and increasingly complex parts.
At 110 Metalworks, we’re not just keeping up—we’re setting the pace in supporting these advancements with our Design for Manufacturability (DFM) expertise. Identifying and addressing DFM considerations early in the process is crucial, as it directly impacts production timelines, cost efficiency, and meeting critical contract deadlines.
The surge in new part designs is primarily driven by rapid technological progress and the pressing need to support critical programs with strict deliverables. However, these advancements also come with unique challenges.
While the new generation of engineers has strong CAD skills, they lack the real-world experience that retiring veteran engineers possess—experience that helps avoid design errors and anticipate what is actually manufacturable. This introduces a significant issue during the quoting process, as designs may look feasible in software but pose problems during production.
Without veteran engineers’ insights into creating parts with practical features and manufacturable tolerances, there is a risk of quoting based on unfeasible designs. As a result, issues may not become apparent until production begins, leading to delays and costly redesigns.
With the increasing volume of new designs coming in for quotes, the industry’s challenge lies in bridging the gap between theoretical design and practical manufacturing.
Building a Stronger Future with DFM Expertise
To address this challenge, 110 Metalworks is actively bridging the experience gap. Our DFM engineers are working closely with the new generation of mechanical engineers, sharing their wealth of knowledge and expertise to ensure that young engineers are equipped not only with technical know-how but also with real-world insights into DFM.
By proactively addressing DFM issues, we help optimize designs for manufacturability, streamline the journey from design to production, and reduce the “lift”—the effort, resources, and challenges involved in transitioning from concept to manufacturing. This approach helps customers avoid costly design changes that become more difficult to implement later in the manufacturing process.
Our goal is clear: to support the development of new talent while ensuring that every design can be successfully and efficiently produced.
Creating Production-Ready Designs
Our focus on Design for Manufacturability reflects our understanding of our customers’ evolving needs. Rather than simply offering a price and a part, we collaborate closely with customers to thoroughly review designs and ensure they’re production-ready. While anyone can draw a part, we ensure it can be made.
By partnering with customers on new program awards, our DFM engineers use their expertise to streamline the transition from design to production, laying a solid foundation for future projects and leaving a lasting impact on the industry.
About 110 Metalworks: Where Innovation Meets Expertise
At 110 Metalworks, we’re redefining modern manufacturing by investing in the latest technologies and building strong partnerships with our customers. Our mission is clear: to craft quality metal parts for the world’s best. With extensive experience in metal fabrication and a deep passion for our craft, we offer more than just a service—we provide comprehensive production solutions. From simple components to intricate assemblies, we’re equipped to deliver exceptional value to OEMs of all sizes.
We start each project with a strong foundation by focusing on Design for Manufacturability, reducing risks, and achieving better results. As advancements push the limits of what’s possible, we continue to drive success with a collaborative approach and unwavering commitment to quality. But we’re not just a supplier; we’re a dedicated supply chain partner you can count on. Let’s elevate your manufacturing journey together.