Ensuring On-Time Delivery: Why 110 Metalworks is the Partner You Need
Masterfully Balancing On-Time Delivery and Quality for OEMs in the Commercial and Defense Sectors
In today’s fast-paced manufacturing environment, the need for suppliers who can deliver on time is paramount. A single hour of downtime can equate to $260,000 in losses in the manufacturing industry, making reliable supply chain partners essential. This is where 110 Metalworks shines, consistently proving why we are the go-to choice for Original Equipment Manufacturers (OEMs) across commercial and defense sectors.
We understand the critical importance of on-time delivery. Our commitment to meeting deadlines without compromising quality is why small to large, world-class OEMs choose us as their supply chain partner. We recognize that timely delivery is not just a matter of convenience—it’s a necessity that directly impacts our customers’ bottom lines.
We also boast a proven track record of delivering quality products on time, with no surprises. Our performance in quarterly scorecard reviews speaks volumes about our reliability and commitment to excellence. We handle everything from simple jobs involving a single CNC machining operation to complex assemblies requiring multiple steps, including sheet fabrication, welding, machining, coating, plating, assembly, and inspection.
Our expertise extends from producing first-time parts and assemblies to expediting unplanned customer needs. This versatility and reliability make us an invaluable partner for our customers, ensuring their production lines run smoothly without costly interruptions.
Meticulous Planning and Team Coordination: Our Formula for On-Time Delivery
Our success in delivering on time is rooted in our meticulous and comprehensive approach to production planning and execution. This meticulousness is not just a process; it’s a commitment to ensuring operations run smoothly without costly interruptions.
Here’s how we achieve this:
Contract Review — Before acknowledging any order, we conduct a thorough contract review. This proactive approach demonstrates our commitment to identifying and eliminating potential issues early, ensuring that problems are addressed before they become disruptions during production that could impact delivery timelines.
Daily Gemba Walk and Production Planning Meeting — Our process-driven, daily Gemba walks and production planning meetings support the production schedule and set priorities. This hands-on approach keeps everyone aligned and focused on meeting delivery commitments.
Our 110 Metalworks Team — Our deep bench of skilled trades teammates provides critical backups, ensuring we have the expertise to handle production challenges. One of our team’s key strengths is their deep understanding of our customers’ unique requirements.
For example, our team works closely with our customers to gain insights into their specific needs and preferences. This allows our Master Scheduler to tailor production schedules precisely to meet their expectations.
Our team creates a cohesive and efficient supply chain by maintaining vital working relationships with suppliers and partners in coating, plating, and heat-treating. These partners are integrated into our advanced production planning, ensuring coordinated and timely production.
Our team’s dedication is the backbone of our adaptability and reliability, and our customer-centric approach ensures that we consistently meet and often exceed our clients’ expectations.
The Critical Role of Our Master Scheduler
A key member of our team is Master Scheduler, Ann Adams, who plays a pivotal role in ensuring our success. Ann brings a wealth of knowledge from her experience at larger companies, adeptly managing complex production schedules and navigating high-demand manufacturing challenges. Her expertise allows her to anticipate and address potential issues, ensuring smooth operations.
Ann’s responsibilities are multifaceted, covering daily, weekly, and long-term production capacities. By meticulously tracking daily activities, she ensures each manufacturing step is on schedule, resolving immediate issues to prevent significant delays. Ann reviews and adjusts our production schedule weekly to align with medium-term goals, accommodating demand fluctuations, machine availability, and workforce capacity.
For long-term planning, Ann aligns our production capabilities with customers’ Estimated Annual Usage (EAU) and program requirements, forecasting future demand and resources. This comprehensive approach ensures we are always prepared to meet evolving customer needs and consistently meet our deadlines, providing reliable service.
Proactive Maintenance Strategies to Achieve Uninterrupted Production Flow
Equipment reliability is crucial to maintaining a smooth and efficient production process in the manufacturing world. We prioritize equipment reliability through our advanced Computer Maintenance Management System (CMMS) and robust contingency measures.
Our CMMS plays a vital role in ensuring the optimal performance of our equipment. By incorporating both preventive and predictive maintenance strategies, we can anticipate and address potential issues before they lead to downtime.
To further safeguard our operations, we have an emergency backup generator in place. This crucial piece of equipment ensures that even in the event of a power outage, our production processes remain uninterrupted. The backup generator automatically kicks in to provide the necessary power, allowing us to continue meeting our production deadlines and commitments to our customers.
Ensuring Consistency, Quality, and Confidence Through Reliability
By investing in these reliability measures, 110 Metalworks can guarantee:
- Consistent Production Flow — Minimizing downtime ensures that our production schedule stays on track, which is essential for meeting customer deadlines and maintaining a high level of service.
- Quality Assurance — Reliable equipment contributes to the consistent quality of our products. Preventive and predictive maintenance ensures that machinery operates at peak efficiency, reducing the risk of defects.
- Customer Confidence — Knowing that we have robust systems in place to manage equipment reliability gives our customers peace of mind. They can trust that their orders will be delivered on time, without unexpected delays.
110 Metalworks is not just a job shop. As a contract manufacturer, our burst capacity supports our long-term contract customers’ unplanned needs, making us a flexible and reliable partner in their success. By choosing 110 Metalworks, you opt for a partner who understands the stakes and consistently delivers quality and timely results.
About 110 Metalworks
At 110 Metalworks, our journey isn’t just about growth; it’s a relentless pursuit of excellence that we share with you. Rooted in unwavering values, our identity resonates with a passion for manufacturing that runs deep within our dedicated team and extends to our valued customers. This collective expertise unites us, establishing 110 Metalworks as your steadfast ally in the world of metal fabrication.
Our mission is clear: crafting quality metal parts for the world’s best. With extensive experience working with metals and diverse materials, we offer more than just a service. We provide a comprehensive production solution. From simple components to intricate assemblies, we’re equipped to deliver unparalleled value to OEMs of any size.
But we’re not just a supplier; we’re the supply chain partner you can count on. Your success is our success, and we’re ready to elevate your manufacturing journey. Contact us today, and let’s build excellence together.